OS1 (X)
Rotating plate
Overview
The SAGA COLOR V01 machine is designed for even application of paint on rotational glass.
The precise mechanics we developed, combined with the software (SW) we developed, ensure that paint is always applied to the glass accurately with a minimum of waste.
Parameters
| Max. product diameter | 150 mm |
|---|---|
| Max. product height | 450 mm |
| Positioning accuracy | 0.1 mm |
| Painting speed | 5 cm²/s |
| Axes | 4, servo drives with feedback |
| Max. power input | 800 W, ~220 V |
| Compressed air | 600 kPa, 2.5 m³/h |
SAGA Color technology
- This robotic device operates in 4 axes, which allows it to spray more complex glass shapes
- SAGA Color is ideal for spraying transparent paint with minimum material waste
- Our software, in combination with precise mechanics, allows the machine to apply a consistent coat of paint to the surface
- We are able to provide various spray gun types in line with our customers’ needs
- SAGA Color is easy to operate and maintain
Quick presentation of the machine
How SAGA Color works. Watch the video on YouTube.
Play the video: Quick presentation of SAGA Color machine
4-axis mechanics
SAGA Color V01 is built on a very solid base on which the 4-axis mechanics are mounted.
The mechanics have a servo drive with feedback to avoid step loss, for maximum precision.
OS2 (Y)
Vertical feed of the gun
OS3 (Z1)
Horizontal feed of the gun
OS4 (Z2)
Gun rotation through an angle of 160°
Start in 3 steps
Our own software, which we continuously develop and upgrade, is simple to use.
Draw the glass shape
Enter the glass and spray gun specifications
Press the Start button
Software and control
Software
The software is intuitive and easy to use. The operator only needs to enter the shape of the cup, its dimensions and determine where the machine will apply the paint. Then he checks his project with a simulation to see whether a collision could occur, and starts the program with the “Start” button.
Electronics
The electric panel is located at the back of the machine, which ensures the best ergonomics during operation as well as during maintenance.
The control electronics, together with the power supplies and inverters for the servo drives, are located in the electrical compartment.
Spraying area settings
To control the application of paint, the software uses a spiral or a circle, which serves as the trajectory it describes. The operator sets the position of the circle or spiral, its length, the density of the spiral threads and the distance between them.
If the operator does not like the density of the spiral in a certain section, he can change it in the selected section by moving the points on the so-called Kuvi curve.
All data about the spiral/circle and the distance of the nozzle from the cup are stored in a so-called block. For more complex spraying, the operator can use more blocks to add more spirals/circles. In each block he can set different parameters.
It is also possible to change the direction of movement of the spray gun:
- From top to bottom
- From bottom to top
- Rotation of the glass clockwise
- Rotation of the glass counterclockwise
Technical specifications
| SAGA Color V01 | |
|---|---|
| Products | |
| Max. diameter of painted products (mm) | 150 |
| Max. height of products (mm) | 450 |
| Performance | |
| Positioning accuracy (mm) | 0.1 |
| Painting speed (cm²/s) | 5 |
| Power and air | |
| Supply voltage (V) | ~220 ± 5 % |
| Max. power input (W) | 800 |
| Compressed air consumption (depends on the gun setting) (m³/h) | 2.5 |
| Compressed air pressure (kPa) | 600 |
| Dimensions and weight | |
| Height (mm) | 1550 |
| Width (mm) | 800 |
| Length (mm) | 1740 |
| Machine weight (kg) | 214 |
| Control unit weight (kg) | 15.5 |
The stated parameters are calculated; actual values may differ by ± 20 %.
Machine output
Video manuals
Step by step through working with the machine. The videos are in Slovak.
-
Play the video manual: Glass shape
1Glass shape
-
Play the video manual: Glass and work table parameters
2Glass and work table parameters
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Play the video manual: Block settings
3Block settings
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Play the video manual: Program simulation
4Program simulation
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Play the video manual: Gun and material settings
5Gun and material settings
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Play the video manual: Glass spraying
6Glass spraying
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Play the video manual: System cleaning
7System cleaning
Installed around the world
Our technology is already installed in numerous sites around the world, e.g. in the Pasabahce branch in Turkey.
SAGA Color V01 entered the competition for the “Innovative Act of the Year 2014” prize in 2015.
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Learn moreContact us
Interested in what we do?
Don’t hesitate to get in touch.
We’re happy to answer your questions and discuss possibilities.
Or visit our products to learn more about SAGA machines.
- Phone / WhatsApp (English)+421 911 798 244
- Phone / WhatsApp (English)+421 911 941 075
- E-mailsaga@sagakaterincin.sk
- E-mailmaya@sagakaterincin.sk
- E-mailviktor@sagakaterincin.sk
SLOVAKIA | TRENČÍN | DULOV